Loading... Please wait...
  • Call us on
  • My Account
  • Gift Certificates


ATV Headlight Conversion

Posted by

Topic: Conversion of headlights to LED

Product: ADVmonster H4 R3 LED Headlight

Vehicle: 2005 Yamaha Bruin 350 ATV

Difficulty: DIY, measuring, cutting to size, wiring involved

Summary: Conversion of the headlights has reduced power consumption while increasing the light output and reliability.

ATVs (all terrain vehicles) generally have lighting systems that are an after thought.  Primarily offroad vehicles should have great lighting, in the event you are out after dark it will likely be in a poorly lit area.  

Stock Yamaha bulb and socket (bulb has high and low beam)

After a few measurements of the id of the bulb socket and the od of the H4 R3 base, it was determined the 2 would fit together to make a holder for the led bulb.

Disassebled bulb holder

Cut back end of bulb holder (no turning back now!)

Check for light element depth, attempted to match stock location, H4 R3 shown next to cut bulb holder

H4 R3 base cutout 

H4 R3 base cutout next to bulb holder

With a bit of cutting to size, the H4 R3 base fits in the bulb holder

Profile view

Installed - back of ATV headlight

Result is awesome - light beam has an upper cutoff for traffic and a high beam that really reaches out.

Yellow light is stock halogen, white light is LED

View Comments

Stanley Sealed Beam LED Conversion

Topic:  Sealed beam conversion to LEDVehicle: 1976 Honda CB500TProduct: H4 Mesh Monster LED HeadlightIf ever there was a motorcycle that needs better lighting, it would be the 1976 Honda CB500T. The anemic charging system really struggles keeping the battery charged when the rpms are under 2500.  The stock headlight is a 7" diameter Stanley sealed [...]

Read More »

2015 Georgia Mountain Rally (GMR)

Wow what a great Rally! The weather was perfect, it just doesn't get any better.Music was niceFood was awesomeMany thanks to the BMW Motorcycle Club Of Georgia for hosting and to the many volunteers for making this possible.We had a great turnout at our booth with the full launch of our Mesh Monster LED Headlight [...]

Read More »

H7 Mesh Monster LED Headlight Install R1200GS Low and High Beam

What: Installation of LED Headlight in Low and High beamMotorcycle: 2007 BMW R1200GSProduct: H7 Mesh Monster LED HeadlightInstallation time: 30 minutesTools Required: Stock Tool kit Seems to be a recurring theme, eating at the Frostbite:) Good food cannot be ignored! The Frostbite has a nice big oak tree out back that provided some much needed shade [...]

Read More »

H4 Mesh Monster LED Headlight in a BMW R100GS

Thanks to all our customers for your response to our LED headlights.Motorcycle: 1989 BMW R100GSProduct: H4 Mesh Monster LED HeadlightThe headlight on the BMW R100GS is one of the smallest I've seen on a motorcycle. While BMW built a great bike, the electrical system is it's Achilles heel.  Our H4 Mesh Monster LED will reduce [...]

Read More »

K1300S Another Happy Customer

Motorcycle: K1300SLights: Model 44LED Controller: WirelessHarness: Plug n Play for LED controllers.Customer Brian"All good john.The harness was just what I needed to avoid splicing......These babies are bright.I like the remote CNTRL too!!"

Read More »

F700GS LED Headlight Install

LED Headlight Replacement December 6, 2014 motech Leave a comment I’m not bright enough on the road. Its becoming more obvious to me this winter as its dark out early, and because my friend Yoshi has an R1200GSA with LED headlight and aux lights, he’s bright as hell on the road and i want that. It feels like [...]

Read More »

Wheel Chair Install

Yesterday my neighbor stopped by to have some LED lights installed on his new off-road wheelchair.Now he can get around at night and see where he is going. We live in a rural area without streetlights or even good roads in some places so good lighting is a must out here.He can operate them with [...]

Read More »

BMW R1200GS H7 LED Headlight Install

2006 R1200GSADVmonster H7 LED headlightPosted on ADVrider by user rkundratCustomer intially posted beam pictures.  I was shocked at the improvement from the LED Headlight.  White light with more control, better cutoff, superior output.  He was reluctant to modify the headlight housing cap.  After some research into cost, the cap cost a whopping $5 USD.  Customer [...]

Read More »